What properties can magnetic bases offer us?
Magnetic bases can be made of neodymium and ferrite. Unlike conventional magnets, magnetic bases have a metal casing that improves the adhesive strength of the magnets.
What are magnetic bases?
Magnetic bases or also called pot magnets
are probably not the first magnets that come to mind. Maybe
you have seen them before and wondered about their shape. First,
we will clarify what these magnetic bases are, what advantages they have and
how they can be used.
As already mentioned, magnetic bases like other magnets can also be made from magnetic materials such as neodymium and ferrite. Therefore, the special feature of a magnetic base is not the material but its shape.
Which material is the magnetic core of a
magnetic base?
The adhesive strength
of a magnet depends mainly, of course, on the material and the
material of the respective magnetic core. A very cheap option, even if it is weaker,
is a ferrite magnet. It has the advantages that it is relatively
inexpensive and robust and can also be used well outdoors.
Some magnets are considered to be high-energy
magnets and the most powerful:
neodymium magnets and samarium magnets
have a very high magnetic strength. These types of magnets are used where
a very high adhesive force is needed for a project with small dimensions
and little space. The two mentioned variants of magnets are in each
case alloys with rare earth. For example, a samarium-cobalt magnet can
be used at very high and very low temperatures and is much more resistant to
corrosion than a neodymium magnet. Of course, due to the rarity
of its raw materials, it is also more expensive than other magnets.
Another variant is
the NdFeB magnet. This magnet consists of an alloy of neodymium, iron, and boron
and is currently the basis for the strongest adhesion of permanent magnets.
This type of magnet is less brittle. The handling of such high-energy
magnets requires the observance of certain safety precautions.
The core of a
magnetic base is located in a steel or stainless steel housing. Steel
causes a higher adhesive force than stainless steel. However, stainless
steel is advantageous because the material is rust-free and can
therefore be used outdoors. As an accessory for magnetic bases, you can
buy rubber or rubber discs and covers. These caps prevent scratches
on delicate surfaces.
What is the special feature of magnetic
bases?
The special feature of magnetic bases is therefore this metal housing, which is applied to the magnet. Now you are probably wondering why a metal cap increases the magnetic force. The explanation is quite simple:
Through the enclosed
metal housing, the adhesive surface of the magnetic core remains free.
The magnetic force of the magnet with housing thus acts only on the other side
of the magnet. Through this metal housing, a change of the magnetic flux and
and thus an increase of the magnetic force occurs.
Why do we also talk about
pot magnets?
Because magnetic bases
are widely used for industrial applications for the transport of
steel and iron parts as holding magnets. For this reason, we speak of
magnetic bases or pot magnets. Due to the increased magnetic force,
magnetic bases or pot magnets are very good as strong and quickly
removable fasteners without the need for holes.
Due to
the possibilities of use, we also speak of mounting magnets or holding
magnets. Here, the magnetic core is always integrated into a round steel
housing and, through the resulting magnetic short-circuit,
both the magnetic flux and the magnetic adhesion of the magnet are amplified.
What are magnetic bases used for?
Magnetic bases
are used in many ways, both in the private and
commercial sectors. The already described advantages of magnetic strength and easy solubility
make magnetic bases ideal in many areas.
In particular,
exhibition and shopfitting benefit from the properties
of pot magnets as a quick and easy accessory. But also as
mounting magnets in homes or for hobby applications,
this magnet is ideal. These magnets are very light and also attach securely. They
are suitable for lifting and gripping, as they form a very good
and detachable connection in their construction. The magnetic bases are particularly
suitable for attaching objects to metal surfaces.
Various magnetic base mounting
options
Pot magnets
are available with different magnetic products (neodymium, ferrite,
alnico, and samarium). There are different magnetic bases with different types
of installation: metric, countersunk, cylindrical, internally
or externally threaded.
One way of
mounting is, for example, by screwing. In this variant it is located in the middle
of a continuous cylinder bore with an internal thread. You can also find variants
that have an additional reduction. If available, there is nothing
wrong with the use of a suitable countersunk screw.
The magnetic bases, which are equipped with a threaded hole on the back of the magnet, are screwed onto a pin with an external thread. There is also the attachment variant of a magnet with a threaded pin for screwing into a socket.
Some
designs have a hook on the non-adhesive side of the magnet and can be mounted
in this way, easily on metal substrates.
If none of the attachment options presented here are offered, magnets can also be glued into suitable openings. In doing so, you should pay attention to some tips for gluing magnets. This includes, for example, that hot-melt adhesive should not be used, as the adhesive strength of magnets is not heat-resistant.