Advanced Magnetic Engineering

Magnetic engineering requires a cross-functional approach, always focused on maximum precision. To achieve this, our engineers work closely with your design teams to ensure that the magnet’s behavior enhances the overall performance of the device.

Our expertise enables us to turn technical challenges into robust engineering solutions.

Each magnet has unique properties that must be aligned with the requirements of the final application. To achieve this, our specialists evaluate the following key factors:

Specific functionality

We define the exact properties—such as magnetization direction, tolerances, and coatings—based on the magnet’s role within the assembly.

Durability

We project the component’s service life, taking into account exposure to external factors and mechanical stress.

Maintenance and safety

We design systems that facilitate operation and ensure the protection of users and equipment.

Cost optimization

We seek the right technical and economic balance, ensuring the design is scalable and efficient across the supply chain.

Don’t leave your product’s performance to chance. Contact our magnetic engineering team to develop a tailored solution, specifically designed to meet your application requirements.

Using high-frequency sound wave technology, we achieve a structural integration of magnetic components into durable housings, offering a superior alternative to mechanical or adhesive fastening methods.

• The best solution for encapsulating magnets in thermoplastic housings, creating a sealed barrier against moisture and external agents.
• During the process, only minimal, localized heat is generated, eliminating the risk of thermal demagnetization. As a result, the permanent magnet retains its full strength.
• It enables the sealing, insertion, and fusion of parts with tight tolerances, ensuring that all components are correctly aligned and assembled.
• The housing protects fragile magnetic alloys, preventing particle fracture under continuous stress and maintaining consistent volume and magnetic field performance.
• By eliminating screws and adhesives, the result is a clean, aesthetically refined assembly with full consistency for high-volume production.

Using this method, we bond magnets made from virtually any material without thermal stress, ensuring a durable and structurally sound joint through controlled processes.

• Unlike other methods, adhesive bonding allows magnetic components to be integrated safely and efficiently with metals, polymers, or ceramics.
• We carry out the bonding process under controlled temperature and humidity conditions to ensure the adhesive’s chemical reaction achieves maximum strength.
• The process begins with surface cleaning and preparation prior to adhesive application and the start of the curing reaction.
• We minimize process rejects, ensuring that each bond is reliable from the very first unit, thereby optimizing costs.

By applying a rubber or technical polymer coating, we protect magnetic assemblies against harsh environments, improving both functionality and ergonomics.

• Full overmolding turns magnets into sealed, dustproof and waterproof components, making it an ideal solution for applications requiring high hygiene standards or exposure to humidity.
• The polymer surface finish provides a textured grip that prevents slipping, protects contact surfaces, and improves mechanical retention.
• Our engineering department will support you in selecting the optimal elastomer material based on the chemical, thermal, and mechanical requirements of the application, ensuring the coating does not interfere with magnetic performance.
• We manufacture magnetic systems ready for final assembly, enabling multiple operations to be integrated into a single step and reducing overall production costs.
• The coating acts as a shock and vibration absorber, preventing fracture of brittle magnetic alloys and ensuring long-term stable performance.

Using an advanced process, we achieve the thermal integration of magnets and polymers into a single solid body, without the need for adhesives, creating hybrid components.

• We inject plastic directly into the magnet, or polymer–ferromagnetic compound materials, eliminating intermediate assembly steps and resulting in a single, inseparable part.
• The use of multi-cavity tooling enables high-volume manufacturing with reduced costs.
• This process allows magnetism to be integrated into geometries that would be impossible to achieve through machining or manual assembly, optimizing both space and weight in the final product.
• It is particularly suitable for thermoplastics and thermosets with low melting points, ensuring that thermal stress does not affect the magnetic material properties.
• The finished part is obtained directly from the mold, simplifying the supply chain and minimizing the risk of mechanical mismatch between the magnet and its plastic housing.

We assemble complex magnetic systems using high-precision mechanical joining methods, ensuring maximum quality from the very first manufactured unit.

• Assembly is carried out in facilities with controlled temperature and humidity, guaranteeing that mechanical tolerances and magnetic properties remain unchanged throughout the process.
• We implement solutions based on shafts, bushings, and engineered fasteners that simplify magnet integration into your final product, reducing handling time on your production line.
• We eliminate intermediate operations at your facilities by delivering ready-to-use magnetic assemblies, resulting in direct savings in both cost and time.
• We design custom fastening systems that solve critical design challenges, offering everything from standard solutions to highly specialized components tailored to the geometry of your application.
• Our engineers apply audited connection methods to minimize errors, ensuring that each mechanical system performs reliably under the required load and functional testing conditions.

We use in-house fiber laser welding technology integrated into our production line. This internal capability allows us to manufacture fully finished magnetic components, ensuring hermetic sealing and superior structural strength without relying on external suppliers.

• This technology is specifically designed for applications requiring complete protection and a flawless aesthetic finish, enabling the production of highly durable, watertight housings for corrosive or hygienic environments.
• The high energy density of the fiber laser enables deep penetration with minimal thermal impact, preserving the magnetic properties of the internal magnet and preventing potential demagnetization.
• Precise control of the molten pool produces clean, uniform welds free of surface defects, eliminating the need for post-processing or rework operations.
• By having this technology in-house, we optimize production cycles and reduce operating costs, enabling faster and more competitive delivery times.
• Through controlled plasma dynamics, we achieve electromagnetic stirring in the weld pool, which homogenizes the internal structure of the weld and increases the mechanical robustness of the assembly.
• This station reinforces our commitment to controlling 100% of the manufacturing process, from magnetic design to final product encapsulation.